Choosing the right patch type to complement both your design and the type of hat you've chosen can be super important on how the final product really comes together. We can source all kinds of patch styles to perfectly match your vision and offer a range of special add-on's to really help make your patch pop!
Most of our patches are proudly made in Canada and all of our patches are hand applied in house, either by heat or sewing depending on the patch, and hat types chosen.
When you're thinking retro trucker patch hat this is what you're looking for! Our standard embroidered patches are made in Canada and can be completed in a variety of shapes and sizes. These patches are made with 100% polyester twill and threads, and are finished with a merrowed border.
Do you have a more complex custom shape you want for your patch? Our die cut embroidered patches can be made in a range of sizes and cut to your custom patch shape. These patches typically feature 100% embroidered coverage and when applied to your hat, often resemble direct embroidery.
PVC patches are a more modern and sleek looking way to display your design on a hat. A custom mold is created and then liquid polyvinyl chloride is injected into the mold and cured at extremely high temperatures creating an extremely durable, flexible, fade resistant, and water resistant emblem!
If you're looking for a truly authentic hand made, vintage vibe for your hat then our custom screen printed patches are definitely worth looking into. All of our screen printed patches are hand printed in house using water based inks, then cut to size and either sewn or heat applied directly onto your hat of choice.
Open embroidered patches allow for a die cut design with areas knocked out in the middle. This is a great option if your design consists of large lettering and you want a slightly more authentic direct embroidery look.
Woven patches and labels are great for high detail designs and applications where you don't want as much bulkiness as most of our other patch options. These can be created in standard shapes, die cut shapes, or even as a clip label for the edge of a beanie.
Sublimated patches are a great option if you have a full colour, or extremely high detail design. The design is digitally printed onto a transfer paper and then pressed onto the patch, they are then typically finished with a merrow border.
Leather patch hats are all the rage the last few years and there really are no signs of that changing any time soon! If you want your hats to be on trend with an authentic, high end look and feel then leather patches are certainly the way to go!
Embroidered felt patches can either be made with embroidery on felt backing, or by layering different colours of felt on top of each other. These patches are most often found on uniforms, club jackets, or other fleece based materials as they are a great match. However felt patches can also pair well when choosing the correct hat style to match your design.
Looking for just a little something more for your custom patch hats? Check out these special add-ons available for select patch types.
Using fluorescent backings and threads we are able to create a high visibility product that is perfect for construction, hunting, and more.
If you're looking for a high end, exclusive, club like feel for your hats then look no further than metallic threads!
While it could be considered a style all on its own 3D embroidered patches are a great add-on many of our embroidered patch styles to add some depth to your design.
Our photo luminescent, or glow in the dark threads are a great add on whether it's for fun or night time safety!
Stay visible with reflective patch backings. Available in white and two shades of grey.
We're not entirely sure why you would need the patch on your hat to be flame resistant, but if you need it to be we can do it!